Laminated Flexible Busbars for EV Modules

Challenge:

• Insulation Breakdown: Severe failure and arcing risks in 1500V DC environments due to poor insulation edges.
• Assembly Bottlenecks: Inconsistent parts causing slow manual installation and difficult integration.

Solution:

• 10kV Tubing: UL94 V-0 certified high-voltage insulation.
• ±0.1mm Tolerance: Ultra-precise dimensions for reliable, repeatable stackable designs.
• Zero-Burr Finish: Specialized deburring to prevent discharge and optimize electrical safety.

Result:

• Zero Failure: 100% success in high-voltage partial discharge tests.
• Plug-and-Play Assembly: Perfect dimensional consistency for rapid integration in BESS containers