Flexible Copper Busbars
Product features:
- Space-saving design
- Vibration resistance
- Multi-layer laminated copper
Description
Product Introduction:
Laminated flexible copper busbars with smooth, deburred edges and precision-punched holes
Multi-layer laminated copper design for high flexibility and low resistance, ideal for absorbing vibration and thermal expansion
Flexible copper busbars with optional PVC/PA12 insulation, customizable dimensions for direct battery-to-battery connection
Product Description:
Constructed of multi-layer copper foils (0.1~1.0mm per layer, custom width & layers), flexible busbars deliver great conductivity & flexibility, ideal for EV battery, energy storage, UPS and EV charger projects.
Various types can be made including type F (straight), type C(180), and type J etc.
Hole Patterns
Specifications：
| Item | Value |
| PA12 Extruded Insulation | Rated at 5000V AC, operating from -40℃ to 150℃ with UL94 V-0 flame retardancy, designed exclusively for rigid busbar solutions. |
| PVC Dipped Insulation | 3500V AC dielectric strength, working temperature range of -40℃ ~ 125℃, UL94 V-0 fire rating; compatible with solid, flexible and complex irregular-shaped busbars. |
| Plating Options | Nickel Plating, Silver Plating, Tin Plating |
| Copper Foil Thickness | 0.1 mm, 0.2 mm, 0.5 mm, Customized |
| Edge | Full Round Edges, Rounded Corners, Square Corners |
| Production Capabilities | Bending, Brazing, Drilling, Forming, Milling, Plating, Punching, Sawing, Tapping, Riveting |
| Engineering Capabilities | Design Assistance, Design Verification |
| Certification | ISO9001, ISO14000, IATF16949 |
Flexible busbar advantage:
- Press bonded laminations improve electrical conductivity.
- The feature of flexible enable us to be made busbars in various types.
- Laminated copper shunts are flexible and easy to install.
- Flexible laminate busbar is not easy to be broken after thousands times of bending.
- Graduated laminates increase power efficiency
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